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DUMMY MAKING MACHINE - 20MM WITH ROUTING
For the graphic, sign and packaging industry

All-in-one-machine : Integra is a digital cutting system, designed for the printed signage and packaging industry with the aim to manage complex die-cutting processes. Thanks to the possibility to mount a 1 KW router along with other cutting and creasing tools, Integra can process very rigid substrates and high thicknesses. Additional vacuum cleaner to remove the processing residues left by the router is available on request, so as to keep the workstation clean and thereby increase productivity.

Routing tool

  • The 1 kW router to be mounted on the machine can handle the processing of the most common rigid supports used in the graphic and sign industry including rigid PVC foam, panels coated in aluminum and acrylic, dibond, forex more than 1 cm thick, plexiglass and every other application for the packaging market (POS displays, totem, advertising banner, labels, boxes).

Gain in automation and productivity

  • The two interchangeable cutting heads benefit of the new automatic adjustment system of the cutting depth. As a result, Integra turns out to be fast ​​in meeting effectively customers’ requests and extreme precision in processing materials up to 20 mm thick. The higher productivity is also given by the use of a powerful vacuum cleaner (optional) necessary to eliminate the processing residues left by the router, as the user does not have to take time to carry out manual cleaning operations.

Sign, print, pckaging and much more

  • Integra represents the ideal answer to cutting, kiss-cut, creasing and milling needs since it is highly profitable and able to guarantee cutting without a die. This allows it to manage a wide variety of supports and applications as well as many materials, even pre-printed substrates by use of Opticrop software and the high-resolution camera. Media optimal fixing is guaranteed by a zone-adjustable vacuum table and pneumatic clamping system.

Milling and Engraving : Integra series is characterized by high versatility, since it can process a wide range of materials and cut up to 20mm (¾”) in thickness. It is a vacuum flatbed plotter for die cutting, the ideal machine to be combined with a digital press to start producing in-house prototyping and mock-ups, or managing short/medium runs, both in the packaging but also in the signage industry. More user friendly than any other machine on the market, Integra reflects Valiani longstanding history and commitment in designing high-tech pieces of equipment so as to be addressed to any type of graphic industry.
Integra demonstrates the versatility and the philosophy of the company in matching applications in the offset & digital printing industries, packaging as well as signage and apparel markets. It turns out to be a major innovation within Valiani machines portfolio.
Equipped with a wide range of accessories and powerful hardware, Integra is a real all-in-one machine specifically thought to handle the most common solid materials in the graphic and sign industry.

Specifications image MODELS
160 200 250 300
Cutting Size 1230x1630 mm(48,5x64”) 1600x2050 mm(64x81’’) 1230x2520 mm(48.5x96’’) 1600x3050 mm(64x 121’’)
Speed 1080 mm (42.5”)/ sec
Acceleration 2.5 m/s2 - 98.4”/s2
Power Requirements 3-Phase-400V 50/60Hz-17A 3-Phase - 400V - 50/60Hz - 23A
Air pressure Requirements 6 BAR/90 PSI (3.5 CFM) 8 BAR/115 PSI (5.3 CFM) With Oscillating Tool
Tool Change Manual
Tool Number 2 Slots
Connectivity Ethernet/USB
File Format .SVG, .PLT, .DXF, .CF2, .HPGL, .XML
Data Buffer External PC
Cutting Capacity 0.1 > 20 mm (0,78”) with Oscillating Tool head 0.1 > 13 mm (0,51”) with Routing Tool 0.1 > 5 mm (0,19”) with Tangential Cutting head
Media Hold System Vacuum bed and Pneumatic Clamping System
Sizes
Width 1830 mm/72’’ 2200 mm/86’’ 1830 mm/72’’ 2200 mm/86’’
Depth 1200 mm/47’ 1200 mm/47’’ 1200 mm/47’’ 1200 mm/47’’
Height 2230 mm/89’’ 2730 mm/107’’ 3010 mm/119.5’’ 3640 mm/143’’
Weight 540 kg/1190 lbs 590 kg/1300 lbs 650 kg/1433 lbs 690 kg/1521 lbs
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