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High speed automatic inline inspection folding & gluing machine

Suitable for straight-line, crash-lock bottom & double wall boxes.

SMARTFOLD 650-PC automatic folder gluer with standard configuration for straight-line boxes with pre-folding of 1st and 3rd creases, double wall, crash-lock bottom boxes. Including standard left side glue pot. Squaring device for crash lock bottom boxes.The machine maximum speed is 400 m/min. Suitable for solid board up to 800 g/m² and E, F & N flute corrugated.

Online inspection system module is equipped after side-register section, the blanks are well registered, and feed straightly into the inspection system module, it guarantees the stability of the inspection quality. It greatly reduces the labor cost, more efficient and reliable.

Feeder section

  • Driven independently by servo motor
  • Adjustable electronic pile vibrator.
  • Side feed gates fully adjustable to the width of the blank.
  • 6 feeder belts.
  • Two adjustable front feed knives.

Side register section

  • Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment.

Online inspection module

  • High speed image processing system.
  • Inspection software Printing Plus V5.0 English edition published.
  • High speed vision image unit, equipped with Japan’s imported lens, Canada imported high/frequency COMS line scan industrial camara.
  • Independent electric cabinet.

Pre-folding section

  • Left hand glue flap pre-folder up to 180º.
  • Third crease line pre-folder up to 135º.
  • 1st and 3rd crease openers.

Crash lock bottom section

  • Complete set of folding hooks and helixes to fold the front flaps of the blank smooth and accurately.
  • Set of accessories for B-type lock bottom.

Lower gluing unit

  • One lower (left side) gluing tank.
  • Easy to remove and clean.
  • Electronic upper gluing system by guns. (Optional)
  • 6 feeder belts.
  • Two adjustable front feed knives.

Folding & Closing section

  • Smooth and accurate folding of 2nd and 4th creases.
  • Third crease line pre-folder up to 135º.
  • Two upper and two lower carriers with 25 mm lower and 30 mm outer belts.
  • Outer folding belts L&R sides adjustable up to 180º with variable speed.
  • Width-wise adjustable heavy duty compression rollers (optional).

Trombone section

  • Upper and lower drive mechanism for lengthwise adjustment.
  • Equipped with automatic belt tension-adjusting system.
  • Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing a well aligned flow.

Press section

  • Manual and Automatic speed variation in coordination with a photocell.
  • Upper section moves back and forward, adaptable to different box lengths.
  • 5.59 meters total length with 3.1 meters of effective pressure.
  • Pneumatic pressure adjustment.

Specifications image MODELS
1050 1050 S
Machine Type DG 650 DG 800
max. blank size /mm 650 mm x 400 mm 800 mm x 90 mm
min. blank size /mm 90 mm x 90 mm 90 mm x 90 mm
Machine dimensions L x W 11.79x1.287x1.3 11.79x1.287x1.3
Power supply 17KW 17KW
Compressed air 6pa 6pa
Standard imaging accuracy 0.16 mm x 0.15 mm 0.16 mm x 0.15 mm
Imaging accuracy of embossing position 0.08 mm x 0.125 mm 0.08 mm x 0.125 mm
Imaging accuracy of barcode position 0.05 mm x 0.05 mm 0.05 mm x 0.05 mm
Max. width of inspection 650 mm 650 mm
Min. dimension of point 0.1 mm2(High contrast), 0.3 mm2(General contrast) 0.1 mm2(High contrast), 0.3 mm2(General contrast)
Color difference Auto contrast Δ E ≥ 3Nbs 15 m3/h
Max. inspection speed 250 m/min 250 m/min

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